Operating Characteristics of a High-Efficiency Pilot Scale Corn Distillers Grains Dryer
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Since 1905, the Department of Agricultural Engineering, now the Department of Agricultural and Biosystems Engineering (ABE), has been a leader in providing engineering solutions to agricultural problems in the United States and the world. The department’s original mission was to mechanize agriculture. That mission has evolved to encompass a global view of the entire food production system–the wise management of natural resources in the production, processing, storage, handling, and use of food fiber and other biological products.
History
In 1905 Agricultural Engineering was recognized as a subdivision of the Department of Agronomy, and in 1907 it was recognized as a unique department. It was renamed the Department of Agricultural and Biosystems Engineering in 1990. The department merged with the Department of Industrial Education and Technology in 2004.
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1905–present
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- Department of Agricultural Engineering (1907–1990)
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- College of Agriculture and Life Sciences (parent college)
- College of Engineering (parent college)
- Department of Industrial Education and Technology, (merged, 2004)
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Abstract
The rapidly expanding U.S. corn ethanol industry produces huge quantities of wet distillers grains and about 70% of this material is dried to 10% moisture. Drying this material requires about one-third of the energy used to operate a dry-grind corn ethanol plant. Tri-Phase Drying Technologies of Norwalk, Iowa has developed a rotary drum dryer which reclaims energy from the exhaust air stream. The objective of this research was to determine the energy requirement of the Tri-Phase dryer by pilot scale drying tests with wet distillers grains. Multiple tests of the pilot-scale dryer showed an energy input requirement of about 2890 kJ/kg (846 Btu/lb) of water removed when drying wet distillers grains from about 28% to 24% moisture. This is less than half the energy usually required for a drum dryer or a grain dryer. Use of this dryer design, scaled up to dry distillers grains at ethanol plants, has the potential for large energy savings for the corn ethanol industry.
Comments
This article is from Applied Engineering in Agriculture 27 (2011): 993–996, doi:10.13031/2013.40611. Posted with permission.