Twin-screw Extrusion Processing of Vegetable-Based Yellow Perch (Perca flavescens) Diets Containing Fermented High Protein Soybean Meal and Graded Levels of Distillers Dried Grains with Solubles

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2012-07-01
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Fallahi, Parisa
Rosentrater, Kurt
Muthukumarappan, Kasiviswanathan
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Rosentrater, Kurt
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Agricultural and Biosystems Engineering

Since 1905, the Department of Agricultural Engineering, now the Department of Agricultural and Biosystems Engineering (ABE), has been a leader in providing engineering solutions to agricultural problems in the United States and the world. The department’s original mission was to mechanize agriculture. That mission has evolved to encompass a global view of the entire food production system–the wise management of natural resources in the production, processing, storage, handling, and use of food fiber and other biological products.

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In 1905 Agricultural Engineering was recognized as a subdivision of the Department of Agronomy, and in 1907 it was recognized as a unique department. It was renamed the Department of Agricultural and Biosystems Engineering in 1990. The department merged with the Department of Industrial Education and Technology in 2004.

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1905–present

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  • Department of Agricultural Engineering (1907–1990)

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Agricultural and Biosystems Engineering
Abstract

A pilot-plant twin screw extrusion study was performed in two twice-replicated trials with the goal of producing vegetable-based protein feeds for juvenile yellow perch. Two isocaloric (3.06 kcal/g) experimental diets were balanced to contain 20% and 40% DDGS, and a constant amount (20 %) of fermented high protein soybean meal (PepSoyGen, PSG), as the fishmeal protein replacers, in combination with appropriate amounts of other required ingredients; crude protein content was targeted at 40 %. A fishmeal-based diet was used as a control. To obtain cohesive extrudates, extrusion processing conditions were varied, including conditioner steam (0.11-0.16 kg/min), extruder water (0.11-0.19 kg/min), and screw speed (230-300 rpm). Increasing DDGS from 0 to 40% led to a considerable rise in bulk density, L*, b*, and unit density, but to a decrease in aw and expansion ratio by 12.6, 14.4, 23, 21, 31, and 13 %, respectively. Compared to the control diet, the lowest unit density and the highest bulk density of 791.6 kg/m3 and 654.5 kg/m3 were achieved with the diets containing 20 and 40% DDGS, respectively; changes in DDGS content did not affect the extrudate moisture content, absorption index, or thermal properties. Raising DDGS content from 0 to 40% resulted in a curvilinear increase in water solubility and a* of the extrudates by 13.4 and 35%, respectively. All extrudates had high durability of more than 98%, and low aw of less than 0.5. Overall, this initial study yielded physically viable feeds for yellow perch. Further extrusion studies are needed to determine optimal DDGS-based diet for yellow perch.

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This is an ASABE Meeting Presentation, Paper No. 121337568.

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Sun Jan 01 00:00:00 UTC 2012