Estimating Residual Strength in Filament Wound Casings from Nondestructive Evaluation of Impact Damage

Thumbnail Image
Date
1987
Authors
Madaras, Eric
Poe, Clarence
Illg, Walter
Heyman, Joseph
Major Professor
Advisor
Committee Member
Journal Title
Journal ISSN
Volume Title
Publisher
Authors
Research Projects
Organizational Units
Journal Issue
Is Version Of
Versions
Series
Series
Review of Progress in Quantitative Nondestructive Evaluation
Center for Nondestructive Evaluation

Begun in 1973, the Review of Progress in Quantitative Nondestructive Evaluation (QNDE) is the premier international NDE meeting designed to provide an interface between research and early engineering through the presentation of current ideas and results focused on facilitating a rapid transfer to engineering development.

This site provides free, public access to papers presented at the annual QNDE conference between 1983 and 1999, and abstracts for papers presented at the conference since 2001.

Department
Abstract

The purpose of this study is to improve the ability to detect hidden impact damage in thick composites caused by low velocity impact and to predict the remaining strength of those materials. An impact study has been undertaken on filament wound graphite/epoxy casings, such as those proposed for NASA’s space shuttle solid fuel rocket boosters. In thick composite materials, low-velocity impact damage may not be visually evident, depending on the impacter shape; yet the damage may compromise the composite’s ultimate strength. A model of a filament wound casing was fabricated with one fifth of the diameter (30 inches) but with the full thickness (1.4inches) of the full rocket motor (12 feet and 1.4 inches, respectively). It was impacted with various masses and energy levels using a one inch diameter ball as the indenter. This casing was subsequently cut into coupons of 2 in. width by 12 in. length. These samples were nondestructively examined for the degree of damage. Next, these samples were loaded in tension until failure. Efforts to accurately detect the damage with dye penetrants and x-ray methods have proven unsatisfactory in the samples that displayed no visible damage. In spite of the high attenuation of this material, ultrasonic phase velocity and attenuation images show promise in predicting the residual strength of the coupons. Predictions of the damage profile, and therefore the cross-section of the damage in the direction of loading, were obtained by assuming an “effective” value for the attenuation of the damaged part of the filament wound casing material (15 dB/MHz-cm) and an “effective” value for the velocity of the damaged part of the filament wound casing material (2250 m/s). These estimates were based partially on measurements made on impact damaged thin composite material. The remaining strength predictions from these ultrasonic data showed a significant improvement over the x-ray predictions of remaining strength and the method may be usable for predictions of remaining strength of full scale rocket motors that may have suffered impact damage.

Comments
Description
Keywords
Citation
DOI
Copyright
Sat Aug 01 00:00:00 UTC 1987