A Multizone Technique for Billet Inspection

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1995
Authors
Nieters, Edward
Gilmore, Robert
Trzaskos, Robert
Young, John
Copley, David
Howard, Patrick
Keller, Michael
Leach, William
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Review of Progress in Quantitative Nondestructive Evaluation
Center for Nondestructive Evaluation

Begun in 1973, the Review of Progress in Quantitative Nondestructive Evaluation (QNDE) is the premier international NDE meeting designed to provide an interface between research and early engineering through the presentation of current ideas and results focused on facilitating a rapid transfer to engineering development.

This site provides free, public access to papers presented at the annual QNDE conference between 1983 and 1999, and abstracts for papers presented at the conference since 2001.

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Abstract

An ultrasonic inspection system has been developed in response to FAA recommendations for improved inspection of titanium billet [1]. This prototype system — called Multizone — has been transitioned to the factory floor and has inspected 1,000,000+ pounds of Ti billet in 1993–94. It is a real-time, PC based platform that employs custom built analog electronics using up to 8 parallel (non-multiplexed) channels, each with a remote pulser/receiver matched to the ultrasonic transducer. Scanned helically, the billet is divided into concentric zones with a focused transducer used to acquire peak detected C-Scan image data for each zone. The depth of each zone is established by the depth of focus of that transducer. C-Scan image data from all channels are displayed simultaneously on a 1024×1280 CRT and scroll as the inspection advances along the billet length. The data are written to optical storage upon completion of the inspection. The analog electronics are fully synchronous and could provide a baseline system for the acquisition of full waveforms. Custom post scan analysis software has been developed to detect flaws using signal to noise based algorithms. This software provides more reproducible results than conventional systems and greatly reduces operator fatigue and the chance for error. This paper will discuss the system architecture and operation. A companion paper in this volume discusses inspection results. [2]

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Sun Jan 01 00:00:00 UTC 1995