Materials selection, processing, and manufacturing for a design of an elbow joint replacement prototype

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2012-01-01
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Manatt, Erik
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Richard A LeSar
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Materials Science and Engineering
Materials engineers create new materials and improve existing materials. Everything is limited by the materials that are used to produce it. Materials engineers understand the relationship between the properties of a material and its internal structure — from the macro level down to the atomic level. The better the materials, the better the end result — it’s as simple as that.
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Abstract

A new design for a canine elbow joint replacement was manufactured and assembled. The design incorporates a ceramic ball for articulation with radius and ulna components and a bioactive ceramic for tissue contact. A variety of materials were considered, with zirconia-toughened alumina selected as the wear surface, stainless steel as the structural backbone, and osteoceramic as the bioactive bone interface. The ceramic components were manufactured by cold isostatic pressing the powders, firing the formed rods to an intermediate temperature for strength, and then machining them before a final sintering. A modified osteoceramic bone cement with better flow characteristics was chosen instead of poly(methylmethacrylate) bone cement for fixation of the ulna component.

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Sun Jan 01 00:00:00 UTC 2012