Ultrasonic NDE of Sprayed Ceramic Coatings

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1996
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Slotwinski, J.
Blessing, G.
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Review of Progress in Quantitative Nondestructive Evaluation
Center for Nondestructive Evaluation

Begun in 1973, the Review of Progress in Quantitative Nondestructive Evaluation (QNDE) is the premier international NDE meeting designed to provide an interface between research and early engineering through the presentation of current ideas and results focused on facilitating a rapid transfer to engineering development.

This site provides free, public access to papers presented at the annual QNDE conference between 1983 and 1999, and abstracts for papers presented at the conference since 2001.

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Thermal spraying of protective coatings has been in use since 1917 when the initial application was the spraying of zinc layers onto steel structures to prevent corrosion [1]. In the 1970’s plasma-spray technology was first used with the introduction of vacuum plasma-spraying [1]. Today, gases such as argon and nitrogen (sometimes with an additional gas such as helium or hydrogen) are often used in plasma-spray guns. In plasma-spraying an electric-arc discharge heats the gas stream to high temperature (≥ 10,000 K), turning it into a plasma. The gas exits the spray-gun at high speed (≈ 200 m/s to 600 m/s) towards the material to be coated. Material powder (often carried by a second gas stream) is injected into the plasma stream, where it melts into liquid droplets. These droplets are carried onto the target surface, where they rapidly cool (≈ 106 K/s) into solid, flat splats. A layer of material can be built up by repeated spraying of the same surface area. This high-temperature process allows for the spraying of virtually any material possessing a stable molten phase, including ceramics [2]. Further technical details and the history of plasma-spraying can be found in [1–2].

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Mon Jan 01 00:00:00 UTC 1996