Defect Detection in Wire Manufacturing

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1999
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Weinstock, H.
Tralshawala, N.
Claycomb, J.
Shaw, T.
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Review of Progress in Quantitative Nondestructive Evaluation
Center for Nondestructive Evaluation

Begun in 1973, the Review of Progress in Quantitative Nondestructive Evaluation (QNDE) is the premier international NDE meeting designed to provide an interface between research and early engineering through the presentation of current ideas and results focused on facilitating a rapid transfer to engineering development.

This site provides free, public access to papers presented at the annual QNDE conference between 1983 and 1999, and abstracts for papers presented at the conference since 2001.

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In the sequential drawing of metallic wires from an initial diameter of 196 mils (4.9 mm) to a final diameter just under 1 mil (25 μm), the wires sometimes break. Subsequent examination via TEM of broken Al wires [1] revealed that breaks occurred most often due to inclusions of Si almost as large as the wire diameter. The challenge is to devise a technique that can detect inclusions well before the wire is drawn to about the diameter of the inclusions. For example, if there is a larger diameter wire that has commercial use, and some inclusions are detected at that diameter, then the drawing-down process could be stopped at that point, and only the wires without inclusions will be drawn to smaller diameters. A different problem occurs in the manufacture of composite superconducting wires, most typically multifilament NbTi in a Cu matrix. Here the sausaging of NbTi filaments causes a reduced critical current. For this case the challenge is to devise a ]nondestructive method at room temperature for determining the integrity and quality of the NbTi filaments during or immediately after the fabrication process.

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Fri Jan 01 00:00:00 UTC 1999